State Of Conveying 2023 Report

Pet Food – Feed

Most feed products require delicate handling since breakage affects quality perceptions and scalability. That’s why Cablevey Conveyors is committed to assisting food production and manufacturing entities in conveying delicate items. Our exclusive tubular feed conveyor system presents a clean, efficient, and economical solution for installation and maintenance. We aim to boost profit margins, augment safety for employees and facilities, encourage superior cleanliness, safeguard the quality of materials, and optimize energy consumption.

What Are Tubular Drag Conveyors?

Tubular drag conveyors, often considered the hidden workhorses of the material handling industry, are a marvel of engineering and design. Imagine a hardworking system, often tucked away out of sight, tirelessly pulling and pushing bulk materials through a fully enclosed, dust-tight tube. Their secret lies in a series of specially designed discs, strung along a cable or chain, nestled inside a robust tubular casing. 

As they move, they create pockets, gently carrying anything from grains to plastic granules from one end of the conveyor to the other. Offering a blend of power, efficiency, and gentle handling, tubular drag conveyors are key to operations where material integrity and minimal product degradation are crucial.

What Are the Benefits of Tubular Drag Conveyors?

Pet ownership rose to an all-time high in 2020 to include 70% of US households, which resulted in increased spending on pet food and supplies. Industry surveys reveal that pet owners prefer products with premium ingredients that are sustainably sourced. All animals require balanced nutrition to flourish, and there are multiple types of pet feed depending on species and applications within those categories.

The key factor in the production of these types of feeds is to maintain proportions in blends and mixes as batches move through the various processing steps toward packaging. Many of these blends contain variable densities and granularity elements, leading to sifting or separating that can affect proportional accuracy when delivering a balanced mix in the end product is essential. 

The design elements that comprise cable and tube conveyor systems present a definitive solution to provide a balanced batch of feed ingredients that retain product integrity. The tubular drag cable system contains and delivers batch loads in individual compartments, similar to a series of train cars. These are gently propelled along the cable by discs that minimize product damage, reduce waste, drastically cut back on dust, and eliminate separation for a thoroughly amalgamated mixture.

Here are all the benefits you need to be aware of:

  • Enclosed, sanitary, dust-free environment – Enclosed tube conveyors improve plant safety and hygiene by drastically reducing dust while protecting against product contamination.
  • Easy to clean – Wet and dry in-tube cleaning options reduce the time between changeovers and preserve resources. Clean-in-place methods are also available to improve efficiencies and reduce downtime.
  • Quiet and energy efficient – The engineered design requires lower horsepower motors for lower energy requirements and quiet operations.

You Can Choose the Right Conveyor System for Pet Food and Feed

Deciding on the ideal conveyor system for pet food is a critical factor that can greatly influence the efficiency of your operation. A system like a conveyor belt for food is an excellent choice, specially designed to ensure the safe, efficient, and hygienic transport of pet food products. With its enclosed design and easy-to-clean structure, it guarantees minimal product degradation while maintaining high-quality standards, making it a cornerstone for effective pet food processing. 

To get the bigger picture of how Cablevey Conveyors works, take a look at the video below.

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Retaining Product Integrity and Quality

Cablevey Conveyors are specifically engineered to serve as the hygienic answer to material transport requirements. Items are transferred within a sealed structure, avoiding the clutter often associated with open systems. These conveyors are uniquely built for effortless cleaning without necessitating any dismantling. They are composed of materials resistant to chemicals, including stainless steel or CVT.

One of those items is the feeds, as well. Here are several reasons why retaining feed’s integrity and quality is of paramount importance when using a conveyor system:

Nutritional value
The physical breakdown or degradation of feed can lead to the loss of nutrients. This compromises its nutritional value, potentially impacting the health of the animals consuming it.
Regulatory compliance
Quality control is crucial in the feed industry. Many countries have strict regulations on the quality and safety of animal feed.
Prevent contamination
Proper handling of feed through a conveyor system can prevent cross-contamination between different types of feeds or from harmful substances.
Customer satisfaction
Retaining the feed's quality ensures customer satisfaction. Producers of animal feed products are committed to providing high-quality feeds to their customers.
Efficiency and cost-effectiveness
High-quality conveyor systems are designed to minimize spillage and waste, resulting in cost savings for the business.

Choosing the Right Conveyor System for Pet Food Feed

In the grand scheme of pet food production, the choice of a conveyor system may seem like a minor detail. Yet, its impact on the overall process is profound. It stands as a silent partner, a testament to engineering ingenuity, contributing to the well-being of our pets. 

As we look towards the future, the ongoing innovation in the conveyor belt system offers promising potential to further elevate pet food quality, nutritional value, and production efficiency. If you wish to use only the best conveying system, the good news is that Cablevey has just the right solution for you. Contact us and see for yourself how our belt conveyor system can make a significant difference.


Why Is Maintaining Proportionate Blends Important in Pet Feeds?

It is crucial as it ensures each serving of pet food contains the right amount of nutrients as specified in the formula. The balanced blend guarantees that every portion of pet food contains consistent nutrient values necessary for the pet’s health. A slight change in proportions can cause nutritional imbalance, affecting the pet’s health adversely.

Different ingredients in pet food have various densities and grain sizes, which can potentially segregate during transport and handling. Proper blending and conveying are essential to prevent segregation and maintain the proportionate mix of ingredients, ensuring each pet food portion delivers the exact nutritional profile.

The enclosed tube design of the conveyor belt for a warehouse allows for gentle, controlled movement of feed. The system’s discs, which propel material along the tube, prevent the segregation of different ingredients, ensuring a uniform blend throughout the process. This is especially critical in a warehouse setting where large quantities of feed are handled, and consistent nutritional profiles must be maintained.

An industrial conveyor belt and tube systems ensure that the exact quantity of feed, without spillage or mixing with other batches, reaches its destination. This is particularly beneficial for industrial applications where precision and efficiency are key.

The gentle propulsion by discs in a tubular drag conveyor system ensures minimal damage to the feed. It reduces the breakdown of granules, ensuring the feed’s integrity and nutritional value are preserved. This leads to high-quality pet feed with consistent texture and nutrient density.

Tubular conveying is a closed-loop system, which significantly reduces waste and dust generation. It minimizes product loss during transit and mitigates the risk of contamination, leading to a safer, cleaner, and more cost-effective operation. It’s a step forward for automation conveyor systems in the pet food industry.

Yes, it can handle a wide range of pet feed ingredients, from dry kibble to moist meals, due to its sturdy construction and flexible design. Whether it’s variable-size granules or different densities, automation conveyor systems maintain the integrity of ingredients and their proportionate blends.

Yes, these conveyor systems can be tailored for specific blend requirements. A custom conveyor belt can be designed to manage the specific densities, sizes, and blends of various pet food ingredients, ensuring an optimal mix for every type of feed.

These conveyors also offer the advantage of being quiet, energy-efficient (especially when using pneumatic conveyor systems), and easy to maintain. Their design facilitates easy cleaning and reduces maintenance time. They also consume less energy than some traditional pneumatic conveyor systems, making them a cost-effective choice for many manufacturers.

These systems are effective in maintaining blend integrity, reducing waste, and optimizing energy consumption, which contributes to reduced operational costs. Additionally, they fit well with other bulk material handling equipment, seamlessly integrating into existing manufacturing processes.

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