State Of Conveying 2023 Report

Nut Conveyor Systems

In a world where the demand for healthier and sustainable food options is consistently growing, the role of nut conveyor systems is becoming increasingly prominent. As consumers pivot towards nutrient-rich, plant-based sources of food, the industry is witnessing a surge in the popularity of nuts and nutmeats. These systems are not only facilitating the seamless supply to meet the surging demand but also ensuring that the quality and nutritional value of these products are retained throughout the processing stages.

Market Trends and Nut Conveyor Systems

Nuts and nutmeats are experiencing a new wave of popularity driven by consumers investing in healthier and immunity-boosting food products. Nuts supply protein, fiber, and a host of vitamins and antioxidants from a plant-based source, attracting consumers seeking more sustainable foods. In addition, nuts fit into many trending diet plans, including both paleo and keto. This adds up to an anticipated CAGR of approximately 5% for the nuts and seeds market through 2028.

Preserving Product Integrity

Nuts are brittle and sensitive to motion and free fall, a common occurrence with certain styles of conveying. Gentle tubular drag conveyors successfully and swiftly transport fragile products such as nuts and nut products throughout every stage of the manufacturing process, including sorting, roasting, chopping, and packaging.

Understanding Tubular Cable and Disc Conveyors

Tubular cable and disc conveyors are advanced conveying systems designed to transport fragile and sensitive products like nuts gently and efficiently through various stages of the manufacturing process. These systems consist of a series of discs attached to a cable, which is enclosed within a tubular structure.

As the cable moves, the discs help in conveying the product from one point to another with minimal friction and impact, thus reducing the risk of product damage and breakage. These conveyors can handle various forms of products, from whole items to slices, slivers, or ground materials, providing flexibility and adaptability in the production line.

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State of Conveying Report

An independently commissioned survey report reveals insights into top food processing industry challenges, automation goals and their relation to conveyor problems, preferences and the critical factors involved in purchase decisions.

Benefits of Using Our Conveyor Belt System

Incorporating tubular cable and disc conveyors into your production lines comes with a wide range of benefits that enhance both efficiency and product quality. Here’s why making this choice can be a game-changer for your business:

Operates on multiple planes

Designs are adaptable to any structure or height for numerous entry and exit points.

Power savings

By calculating the cumulative power output of every motor in the aged pneumatic conveyor systems and contrasting it with the single 5HP motor of the new Cablevey system, we identified an approximate drop of 70% in energy use.

Low-impact installation

The conveyor's modular structure provides exceptional adaptability and diversity for setup or enhancements when required. It accommodates restricted floor area and can navigate upward and downward slopes, as well as bends, including 45, 60, and 90-degree turns.

Gentle on materials

This system carefully transports fragile and brittle substances throughout all production stages. The design of our cable and tube conveyor safeguards the quality of products to limit fragmentation and wastage.

  • These conveyors are adept at transporting delicate products gently, thereby reducing breakage and maintaining the overall integrity of the products.
  • The enclosed tubular design serves as a barrier against contaminants, maintaining hygiene and safety throughout the entire manufacturing process.
  • These conveyors can adapt to various products with different characteristics and forms, demonstrating their flexibility in handling a wide array of products.
  • Tubular cable and disc conveyors are known for their reliability, significantly enhancing the overall productivity of your manufacturing process.
  • The design of these conveyors offers easy cleaning and maintenance, reducing downtime and operational costs in the long run.

Opting for tubular cable and disc conveyors can thus be a cost-effective strategy for businesses aiming to optimize their production lines without compromising on the quality of their products.

Reach Out to Cablevey Conveyors and Inquire About Conveyor Features

Nuts are brittle and sensitive to motion and free fall, a common occurrence with certain styles of conveying. Gentle tubular drag conveyors successfully and swiftly transport fragile products such as nuts and nut products throughout every stage of the manufacturing process, including sorting, roasting, chopping, and packaging.

Understanding Tubular Cable and Disc Conveyors

Our bulk material handling equipment is designed to handle a wide range of nuts such as almonds, Brazil nuts, cashews, hazelnuts, Macadamia nuts, peanuts, pine nuts, pistachios, walnuts, and more. Our custom conveyor belt for food can gently convey nuts in all forms, from whole nuts to slices, slivers, or ground nuts and flours. Tubular cable and disc conveyor systems are gentle on both raw and processed materials to minimize material breakage and maintain high levels of product quality. Preserve nut product integrity and value with a tubular disc cable conveyor from Cablevey.

Ready to optimize your nut processing lines with the best industrial conveyor belt for warehouse and other innovative conveyor technology? Contact us today to learn more about how our solutions can help you maintain the quality and integrity of your products. Don’t wait, elevate your production process now with Cablevey.

FAQ

What Exactly Are Tubular Cable and Disc Conveyors?

Tubular cable and disc conveyors are advanced systems designed to transport fragile products gently through various stages of the manufacturing process. They consist of a series of discs attached to a cable housed within a tubular structure.

Yes, these conveyors are versatile and can manage a wide range of product forms, including whole items, slices, slivers, and ground materials, making them adaptable to different production needs.

The conveyors feature an enclosed tubular design that protects the products from external contaminants, ensuring a hygienic and safe processing environment.

These conveyors are not only efficient and reliable but also require less maintenance. Their design minimizes product breakage and downtime, thereby reducing operational costs and enhancing overall productivity.

Absolutely, they are particularly beneficial in the nuts and seeds industry, where maintaining product integrity is vital. They ensure minimal breakage and maintain the quality of delicate products like nuts through gentle handling.

To integrate these conveyors into your production line, it’s recommended to contact experts like Cablevey, who can provide customized solutions and guidance to ensure a seamless transition and optimal performance.

Yes, we offer customization options to suit different production needs, ensuring that the belt conveyor system aligns well with your existing manufacturing setup and meets your specific requirements.

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